Top 10 Reasons Why You Need A Checkweigher!

Reason #1: Checkweighers Make You Money! While checkweghers are often assocated with compliance to regulations, they also boost your bottom line through the reduction of waste, tightening of tolerances, and heping to produce more consistent products. Checkweighers provide an immediate bution to productivity and profits with most systems payng for themselves in a matter o a few months, weeks, or even days!

Reason #2: Avoid costly fines & tarnished brand identify. With 100% weight inspection ensure compliance with governmental regulations and industry standards through in-line checkweighing of all packages. 100% weight inspection is an integra part of a coordinated quality and process control program helping to deliver the process rigor needed in today’s demanding market.

Reason #3: Keep Fillers In Tune With Active Checkweigher Feedback! Keep a watchful eye over filler performance to prevent unwanted over and underfills through proactive feedback keeping filler heads properly adjusted. Checkweghers can be integrated directly with the filler control or networked to existing factory floor automaton systems for complete and seamless feedback control.

Reason #4: Use Material Savings To Produce More Product & Profits An accurate checkweigher will drive tghter production tolerances yielding less waste enabling more product to be produced with the same amount of inventory

Reason #5: Integrated Metrics Drives Process Improvements & Efficiencies Checkweighers provide real-time monitoring of producton processes incd statistics & SPC trendng all of whch can be used or process improvements and operating efficiencies.

Reason #6: Using checkweghing as a tool to tighten tolerances & make processes more repeatable is a key ingredient in making a consistently hquality product which will delight your Customers!

Reason #7: Labour Saving Operation Use of static scales to spot check product s common to many operations; use of in-line checkweighing eliminates potential sampling errors & long inventory labour costs associated with these types of operations.

Reason #8: Fewer False Rejects, Less Rework, & Reduced Scrap Processes that incorporate an accurate & well maintained checkweigher also find fewer production reject bins! Tighter tolerances lead to improved overall process quality thereby reducing the amount of production scrap and reworked product produced. False rejects are also minimized as checkweigher accuracies become more precise as zone settings become more refined and the potential zone of uncertainty is reduced.

Reason #9: Don’t Risk Retailer Relationships! Don’t jeopardize contracts with Retailers by short shipping products or case counts. Checkweighers & case scales ensure multi-packs & case shipments are complete & correct!

Reason #10: Increased Overall Equipment Effectiveness Overall Equipment Effectiveness (OEE) is enhanced through improvement of all three metrics “Availability, Performance, and Quality”. 100% monitoring of the items produced provides valuable indications of process variations which leads to unexpected downtime events (Availability) and reduced line capacity (Performance) caused by out of tune upstream devices. Tighter production tolerances delivered through the use of checkweighing reduces overfills and underfills resulting in a higher yield of “Good” product from the production process.

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For whatever reason you need a checkweigher contact us first for a no obligation consultation and helpful free advise. Don't hesitate to email blog@ansutek.co.nz or call us on Freephone (NZ) 0800 722 648 today, we're always happy to help!